Rocklinearizer 600E equipment description

Rockliner equipment can carry out anti-wear and maintenance treatment on the surface of drill bit, tap, milling cutter, end milling cutter, punch and die kit, chuck, saw blade, cemented carbide blade and other tools, dies and materials. In addition to manual control, rocklinizer 500 and 600 have automatic gun trigger mechanism, which will be started when the electrode contacts the workpiece. The ultimate effect of rocklinizer surface treatment is to improve productivity and reduce costs, including the cost of vulnerable cutting tools, molds and accessories. If the tools and molds are not replaced due to wear during production, the equipment downtime, the operator's idle time, the operator's setting time, the setting time required to insert new or repaired tools and molds, and the inspection time will be reduced. For any particular production process, the number of tools and molds to be purchased is also reduced. These savings are sufficient to compensate for the purchase of a rocklinizer device.

The use of three kinds of electrodes is as follows: tungsten carbide electrode is used on high-speed steel and other metal surfaces to prolong service life and reduce wear; Titanium carbide electrode (super titanium) seals the surface of the alloy to prevent surface defects. "Rockhard" electrode material is used to build and repair tools with insufficient dimensions by restoring tolerances, and to maintain and prevent surface clamping by repairing tolerances.

Rocklinizer metal surface plating machine

*Easy to operate * portable * low voltage * no welding experience * high selectivity of repair materials * suitable for all ferrous metals. Rocklinizer of the United States uses electric spark discharge technology to make electrode materials form a local wear-resistant super British coating on the metal surface. Its characteristic is that the coating process does not produce sensible heat, so it does not produce various defects caused by heat; The coated wear-resistant materials will not separate or peel off. The coated surface can reach sufficient hardness without heat treatment. If necessary, other surface processing such as fine grinding can be carried out.

Type of electrode

Tungsten based cemented carbide: applied to high-speed steel and other metal surfaces to prolong its effective service life and reduce wear.

Titanium based cemented carbide: tungsten based cemented carbide material that can consolidate or repair wear and make it have longer wear resistance.

Rockhard electrode reinforcing material: it is used to increase the working thickness, repair the workpiece size, repair the tool size through surface plating thickness treatment, make up for the size difference, avoid the sticking of stamping parts and maintain the size of bearings, shafts and other metal surfaces.

Increase productivity / reduce costs

The purpose of this metal surface treatment is to improve productivity and reduce costs. When the tools and molds are not updated due to wear during use, the machine will stop running and the operators will stop working after a period of time. It is necessary to increase the setting and inspection time and the cost of remaking or modifying the tools and molds. If we buy rocklinizer in advance, these problems can be avoided or solved.

technical data

The coating thickness ranges from 0.005mm to 0.175mm. It is adjusted by the machine knob with the thickness of 0.0025mm per grid. Its convenience is that once a certain thickness is adjusted, even if the coating is repeated somewhere on the tool surface, the thickness of the coating cannot be increased, but only the density of the coating can be increased. Higher thickness can be obtained with rocklinizer electrode material.

◆ hardness of coating area 82hrc ◆ hardness of transition layer 75hrc ◆ matrix structure, no change

Rocklinizer product model

ROCKLINIZERS: (110-120 volt, 50-60 Hz., 1 phase A.C.)

380 ROCKLINIZER, #9250-A Applicator, Electrode Package, and Instruction

500 ROCKLINIZER, #9250-A Applicator, Electrode Package, and Instruction Manual

600 ROCKLINIZER, #9250-A Applicator, Electrode Package, and Instruction Manual

800 ROCKLINIZER, #800-400 Rotary Applicator, Electrode Package and Instruction Manual

ROCKLINIZERS: (220-240 volt, 50-60 Hz., 1 phase A.C.)

380E ROCKLINIZER, #9250-A Applicator, Electrode Package, and Instruction Manual

500E ROCKLINIZER, #9250-A Applicator, Electrode Package, and Instruction Manual

600E ROCKLINIZER, #9250-A Applicator, Electrode Package, and Instruction Manual

800E ROCKLINIZER, #800-400 Rotary Applicator, Electrode Package and Instruction Manual

Typical uses of rocklinizer products

The surface of collet, elastic clamping claw and mechanical feeding finger is hard plated and wear-resistant

In the era of increasing emphasis on production efficiency, collets provide clamping functions for different machining equipment, especially auxiliary machining equipment. Therefore, we must pay close attention to these production tools with collets and try our best to prolong their service life Wear of clamping surfaces of collets and elastic jaws is a common problem, and the surfaces of mechanical feeding fingers conveying bars and workpieces are often worn When the machining equipment sets a constant pressure without regular maintenance of the collet, the sliding of the bar will cause rapid wear of the collet, elastic clamping claw and mechanical feeding finger. Once their size becomes smaller or lose the original clamping texture, they will be discarded as waste products.

During production and processing, when the mechanical operator notices the problem of workpiece sliding, he realizes that the collet has been worn. When the collet is removed and carefully observed, he will find that there are worn scratches on the inner wall of the collet. In order to repair the reduced size collet, elastic gripper and mechanical feeding finger, it is necessary to restore the original tolerance and texture structure. The target can be achieved and reused by using discharge deposition and penetration of wear-resistant materials on the reduced size or worn collet surface. Rocklinizer, Iowa, USA, manufactures a machine that can discharge deposit and penetrate tungsten based cemented carbide, titanium based cemented carbide and rockhard reinforcing materials. This machine is used to repair worn collets and accessories, and can adjust the increment with the coating thickness of 0.0025mm.

The worn chuck carries out surface discharge deposition and penetration according to the size deviation, and the ideal coating thickness is no more than 0.05mm. The electric welding gun of rocklinizer company is used for surface discharge deposition and penetration of tungsten based cemented carbide materials. It is recommended to use the rockhard reinforcing material of rocklinizer for surface treatment. The maximum thickness of the coating on the clamping surface is about 0.10mm. If the mechanical operator is careful enough not to make the dimensional deviation of the worn collet exceed 0.10mm, the dimensional tolerance of these collets, clamping jaws and mechanical feeding fingers can be completely restored. The new chuck, clamping claw and mechanical feeding finger can be coated with a thin layer of tungsten based cemented carbide wear-resistant material for pre protection, so as to prevent it from being excessively worn and can not be corrected and repaired. Through the equipment button, the coating thickness of 0.0025mm per grid can be adjusted. When the collet, clamping claw and mechanical feeding finger are coated on the surface, they can be put into use without surface treatment.

If the mechanical operator can confirm that the collet will not slide, he can increase the machining speed of the lathe. There are the following cases: the mechanical operator of a company sets the parameters of the processing lathe according to the readings of the torque meter. The torque of the spring collet with a diameter of 50.8mm before surface coating is about 140 ft-1bs, and the torque after coating with rocklinizer's rockhard electrode material is about 600 ft-1bs. After the coating of rocklinizer's equipment, the clamping force of the collet will be greatly increased, and the bar is not easy to slide in the processing process, so the processing speed of the equipment can be increased.

The ultimate goal of surface treatment is to increase production efficiency and reduce production costs, including the cost of corrosive cutting tools and accessories. If the collet, gripper and mechanical feeding finger are not easy to wear and do not need to be replaced frequently, it can reduce the downtime, inspection and machine reset time of the collet, and also reduce the purchase cost of the collet. The sum of these costs and expenses is enough to buy a rocklinizer machine.